OXYGEN FREE HIGH CONDUTIVITY COPPER (OFHC)

Oxygen-free high-conductivity copper is produced by directly converting carefully selected refined cathodes under strictly controlled conditions to ensure the pure, oxygen-free metal remains uncontaminated throughout the processing.

The manufacturing process of OFHC (Oxygen-Free High Conductivity) copper ensures the production of a superior-grade metal with an outstanding copper purity of 99.996%. The negligible presence of impurities allows this copper type to exhibit the true properties of pure copper to an exceptional degree. Its key characteristics include excellent ductility, outstanding electrical and thermal conductivity, high impact resistance, impressive creep resistance, ease of welding, and low volatility even under high vacuum conditions. With less than 10 parts per million of oxygen, OFHC copper remains completely free from copper oxide particles.

Lower oxygen content in oxygen free high conductivity copper has many advantages over ETP copper as shown in the following table.

Tig welding in moist atmosphere

Hydrogen Embrittlement Test

Microstructure

ELECTROLYTIC TOUGH PITCH COPPER

Chemical Composition
MaterialNormal CompositionNearest Relevant Composition Specification
BS: 2870ISOJIS
Electrolytic Tough Pitch
H.C. Copper
Cu – 99.90% Min.C 101Cu ETP
1337
H 3100
C 1100
Pb – 0.005% Max
Bi – 0.001% Max
O2 – 0.060% Max

TYPICAL MECHANICAL PROPERTIES

MaterialTemperTensile Strength N/mm2Elongation % on 50 mm G.L.Vickers Hardness VPNISOJIS
Electrolytic Tough Pitch H.C. Copper‘O210 Min35 Min55 MaxCu ETP
1337
H 3100
C 1100
M210 Min35 Min65 Max
1/2 H240 Min10 Min70 to 95
H290 Min90 Min
‘O’b : Annealed Condition
1/2 Hv : Half Hard
Hb : Hard
* : Electric Conductivity at 20 Deg. Cel.100% IACS (For Cu ETP ‘O’ Temper)

DEOXIDIZED PHOSPHOROUS COPPER

Chemical Composition
MaterialNormal CompositionNearest Relevant Composition Specification
BS: 2870ISOJIS
Phosphorous Deoxidized Copper (DONA)Cu – 99.85% Min
P – 0.013-0.050%
C 106Cu DHP 1337H 3100
C 1220
Material confirming to other National Specification e.g. ASTM, DIN etc. is also provided.
Available in Strips, Sheets, Plates & Circles form.
TYPICAL MECHANICAL PROPERTIES
MaterialTemperTensile Strength N/mm2Elongation % on 50 mm G.L.Vickers Hardness VPNISOJIS
Phosphorous Deoxidized Copper‘O’210 Min35 Min55 MaxCu DHP 1337H 3100
C 1220
M210 Min35 Min65 Max
1/2 H240 Min10 Min70 to 95
H290 Min90 Min
‘O’b : Annealed Condition
1/2 Hv : Half Hard
Hb : Hard

PHOSPHORIZED LOW RESIDUAL PHOSPHORUS COPPER

CHEMICAL COMPOSITION
MaterialNormal CompositionNearest Relevant Composition Specification
ISASTMEN
Phosphorized Low Residual Phosphorous CopperCu – 99.90% Min.
P – 0.004 – 0.012
IS :1545 : 1994B75
C12000 / Cu-DLP
N
TYPICAL MECHANICAL PROPERTIES
MaterialTemperTensile Strength N/mm2Elongation % on 50 mm G.L.Vickers Hardness VPNConductivity % IACSISOASTM
Phosphorized Low Residual Phosphorous Copper‘O’205 Min40% Min60 Max90 % MinIS : 1545 : 1994B 75 C 12000/Cu-DLP
Hb245 – 32580 – 10088 % Min
HD315 Min105 Min
‘O’ : Soft – Annealed Condition
Hb : Half Hard Condition
HD : Hard Condition
CADMIUM COPPER

Pure, unalloyed copper is soft, ductile, and typically contains around 0.7% impurities. Cadmium copper alloys, classified as high copper alloys, consist of approximately 98–99% copper, 0.1–1.5% cadmium, and occasionally trace amounts of other materials. The addition of cadmium enhances the material’s resistance to softening at elevated temperatures. The greater the cadmium content, the higher the heat resistance of the alloy. Notably, small amounts of cadmium do not negatively impact the thermal and electrical conductivities or the mechanical properties of cadmium copper at room temperature.

Cadmium copper applications

  • Trolley wire
  • Heating pads
  • Electric blanket elements
  • Spring contacts
  • Connectors
  • High strength transmission lines

Cadmium copper is also commonly used in soldering applications, particularly for joining components in automobile and truck radiators, as well as in semiconductor packaging operations. The UNS alloy designations for cadmium copper alloys containing approximately 1% cadmium are C16200 and C16500, while alloys with 0.1 to 0.2% cadmium are designated as C14300. Notably, there are no cast cadmium copper alloys.

The microstructure of cadmium copper resembles that of pure copper materials. It is easily formed through cold working and hot forming processes. The microstructures of worked materials exhibit equiaxed, twinned grains, which may contain oxide inclusions distributed throughout the grains.